Vol.28 No.1(1993.3)
Special Issue / Research Report
Tribology

Development and Application of Simulator for Engine Oil Sludge Formation

Hiroshi Moritani, Masuhiko Kawamura


A sludge simulator has been developed to clarify the formation mechanism of the engine oil sludge and to reproduce it. The simulator was designed so that synthetic gases consisting of thermally decomposed products of gasoline(TDPG), NO, SO2 and air were introduced into the sample oil in a reaction vessel.

The sludge was found to be almost caused by the chemical reaction among TDPG, NO and air. The sludge formation was also clarified to be largely dependent on the carbon numbers and the molecular structures of hydrocarbons in gasoline.

The dispersant additives are blended into an engine oil to prevent the deposition of sludge onto the engine inner wall. The performance of the dispersant has usually been evaluated by the standard engine test which is expensive and timeconsuming. The new convenient method for the dispersancy evaluation was realized by using the sludge simulator. The result obtained from the new method has a good correlation with that obtained from the engine test.

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