A new process for improving the fatigue strength
of carburized steel gears has been developed,
and the effect of the process has been examined
with fatigue tests of notched specimens and helical
gears for use as automotive transmissions. This
process consists of two kinds of treatment: shot
peening and chemical polishing. Shot peening yields
a highly compressive residual stress near the
surface of a workpiece, and chemical polishing
removes the oxidized and nonmartensitic layer
which is harmful to the fatigue strength. Since
the chemical polishing is conducted only by immersing
workpieces in a solution containing 1 mol/ℓ
of HF and 2 mol/ℓof
H2O2, it is easy to treat
complex-shaped workpieces like gears. Furthermore,
a smooth surface and highly compressive residual
stress are obtained by treat workpieces with chemical
polishing after shot peening. The factors of increase
of fatigue strength by means of the combined process
are 1.76, 1.63 and 1.51 for the carburized notched
specimens whose notch radii are 0.5 mm, 1.0 mm
and 2.0 mm, respectively, and the factors of increase
of tooth-root fatigue strength range between 1.47
and 1.63 for three kinds of helical gears whose
the modules vary from 1.75 to 2.80.