Recently, torque has become very important to
various control systems and diagnoses of automobile
engines. We have developed a miniature torque
sensor based on the magnetostrictive effect, which
is capable of accurately detecting the torque
produced by an automobile engine. The sensor was
installed in the last main bearing of the engine
( TOYOTA 4A-FE ; 1.6-liter 4-cylinder ) crankshaft
so as to directly pick up the torque generated
in the crankshaft. This sensor was composed of
two head-type detecting elements, which were placed
opposite to each other through the crankshaft
in order to eliminate the influence of the off-center
motion of the shaft on the sensor output. In addition,
a commercial crankshaft made of nodular cast iron
( JIS code : FCD70 ) was adopted, taking account
of high sensor sensitivity and mechanical stiffness.
Tests using an engine dynamometer showed that
this sensor could clearly detect peculiar instantaneous
torque wave with four peaks during two crankshaft
rotations, corresponding to four cylinder combustions.
As a result of in-vehicle experiments, furthermore,
this sensor was found to detect the true torque
produced by an engine and to be available for
on-board use. In the future, this sensor will
be extremely promising for use in various engine
control systems.