Vol.33 No.3(1998.9)
Special Issue / Research Report
Exhaust Gas Purification Catalysts

Synthesis of CeriaZirconia Solid Solution and Its Performance as Catalytic Promoter
Akihiko Suda, Hideo Sobukawa, Tadashi Suzuki,
Toshio Kandori, Yoshio Ukyo, Masahiro Sugiura

CeO2ZrO2 solid solutions containing 10-66 mol% ZrO2 have been formed by milling CeO2 powder in ethanol with a number of ZrO2 balls using the high-energy ball milling apparatus under wet conditions. The oxygen storage capacity (OSC) of Pt/CeO2ZrO2 catalyst composed of 1wt% Pt and the formed CeO2ZrO2 solid solutions as a support increased in propotion to ZrO2 content at 500°C, and its maximum OSC (420μmol-O2/gjwas obtained with 40 mol% ZrO2 content. The value of the OSC was nearly constant regardless of the ZrO2 content above 40 mol%.

Heating the mixture of CeO2 powder and a precipitate formed by the reaction of ZrO(NO3)2 aqueous solution with ammonia solution at 1200°C under reducing conditions, followed by heating at 500°C under oxidizing conditions, CeO2ZrO2 solid solutions containing 30-80 mol% ZrO2 have been synthesized. The OSC of Pt/CeO2ZrO2 catalyst composed of 1wt% Pt and the synthesized CeO2ZrO2 solid solutions increased in propotion to ZrO2 content at 500°C, and its maximum OSC (825μmol-O2/g) was obtained with 50 mol% ZrO2 content. The value of 825μmol-O2/g OSC corresponds to the reduction to Ce3+ of 97.4% Ce4+ initially present. On the other hand, the value of the OSC decreased in inverse propotion to ZrO2 content above 50 mol%.

The reason why the value of the maximum OSC of the latter (825μmol-O2/g) is higher than that of the former (420 μmol-O2/g) is thought to be because most of the Zr4+ in the cationic sites of CeO2ZrO2 solid solution of the latter are well-ordered in the lattice of the solid solution than that of the former.

The OSC by unit of Ce of Pt/CeO2ZrO2 catalyst composed of 1wt% Pt and CeO2ZrO2 solid solution with 50 mol% ZrO2 increased in propotion to ZrO2 content at temperatures of 300-700°C.