A new tensile tester using electrostatic force
grip was developed to evaluate the tensile strength
and reliability of thin film materials. The tester
was constructed in a SEM chamber for in-situ
observation, and was applied to the tensile testing
of polycrystalline silicon (poly-Si) thin films
with dimensions of 30-300mm
in length, 2-5 mm
in width and 2 mm in thickness. It was found that the mean tensile strength
was 2.0-2.8 GPa depending on the length of the
specimens, irrespective of the specimen width.
These size effects on the tensile strength showed
that the location of the fracture origin was on
the edge of the specimen, which was identified
by the SEM observation of the fracture surface
of the thin films.