TiB2-particle-reinforced high modulus
steel (HMS) has been developed for designing high-performance
automobile engine parts. Thermodynamic assessments
of the Fe-X-Ti-B system revealed the direct equilibrium
between TiB2 and C-free iron-based
matrices, and strongly supported the most effective
contribution of TiB2 particles to improving
the isotropic Young's modulus. The stable region
for the optimum phase combination of (a
+ TiB2) or (g
+ a + TiB2)
has been determined with the effect of impurities
inevitably mixed in practical P/M process.
The P/M process of HMS employed the In-situ
synthesis reaction between ferro-Ti and ferro-B
powders resulting in submicron-size TiB2
particles.
Due to the alloy design with the above thermodynamic
aspect, the relationship between particles fraction
and Young's modulus of the HMS was in good agreement
with the theoretically predicted value. And it
demonstrates the achievement of high modulus surpassing
even those of conventional hard steels including
a high fraction of carbide particles.
The main raw powder for the HMS matrix has currently
been a commercial low-alloyed steel powder considering
its wide availability and low cost. Depending
on the application, the high strength HMS is prepared
by blending Cu powder that enhances the matrix
by precipitation hardening. This article introduces
the HMS with respect to the on-going development
of tailored material as well as the concepts,
alloy design, and microstructure/properties.