Technical Journal R&D Review
Abstract : Vol.40No.1(2005.3)
Special Issue:Nano-structure Controls of Functional Powders
Review
 
P.1 Nano-structure Controls of Functional Powders
   

Kazumasa Takatori

 

Recent developments in functional powders and their fabrication were overviewed with a focus on their microstructure and material design. We discuss features of four novel powders studied at Toyota CRDL: 1) Mono-dispersed super-microporous silica spheres, 2) Fullerene polymer-like materials, C60Pdn , for toluene adsorption, 3) Single-walled carbon nanotubes, and 4) Flame-synthesized metal oxides.

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Research Reports
 
P.5
   

Takao Tani, Kazumasa Takatori,
Sotiris E. Pratsinis

 

 

Pure and mixed ZnO-SiO2 particles were prepared by flame spray pyrolysis (FSP) of zinc acetate (ZA) and either hexamethyldisiloxane (HMDSO) or SiO2-sol dispersed in either methanol or a water-in-oil emulsion. The product particles were characterized by nitrogen adsorption, infrared absorption and X-ray diffraction. The evolution of solid or hollow particle formation along the flame axis was elucidated by observing particles collected in the spray flame by thermophoretic sampling. The effects of using different silicon precursors and solvents on product particle characteristics were evaluated. The characteristics of the product particles can be controlled by the Si precursor and solvent.

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P.14 The First Application of Fullerene Polymer-like Materials, C60Pdn , as Gas Adsorbents
   

  Akari Hayashi, Satoru Yamamoto,
Kenichirou Suzuki, Takaaki Matsuoka

 

 

C60Pdn polymer-like materials were prepared and reacted with toluene, one of the harmful gases. Toluene was successfully adsorbed on C60Pdn at ambient temperature without additional energy sources. This adsorptivity was retained even at low concentration of 1000 ppb, which is close to the actual toluene concentration in the environment. The strong adsorption of toluene molecules toward C60Pdn was confirmed by IR, TG-IR, and cyclic voltammetry. The π- electrons of toluene are believed to adsorb on the partially positive Pd atoms of C60Pdn , and theoretical studies have suggested that the π-electrons of C60 and toluene overlap through the d-electron orbitals of the Pd atom, representing not just physical adsorption. This result should open the door to application of fullerene materials as adsorbents for harmful gases.

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P.22 Control of Diameter Distribution of Single-walled Carbon Nanotubes Using the Zeolite-CCVD Method
   

Atsuto Okamoto, Hisanori Shinohara

 

 

Single-walled carbon nanotubes (SWCNTs) have been synthesized on zeolite powder with Fe/Co catalysts by catalytic chemical alcohol-vapor deposition (CCAVD). We first used a cold wall reactor at atmospheric pressure. The reactor system was then modified: radio-frequency heating was used for zeolite-CCAVD. The G/D ratio (~25) obtained is equivalent to that obtained by conventional CCAVD under reduced pressure. This indicates the high purity of the present specimen. The diameter distribution of the synthesized SWCNTs, estimated by analysis of resonant Raman spectroscopy using excitation wavelengths at 488, 514.5 and 633 nm, shifts towards larger diameters with increasing synthesis temperature and decreasing carbon supply rate (ethanol temperature). We present a diameter-selective growth model that is based on the relationship between the carbon supply rate, synthesis temperature and catalyst size.

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P.28 Synthesis of Mono-dispersed Spherical Mesoporous Silica
   

Kazuhisa Yano

 

 

Mono-dispersed spherical mesoporous silica was synthesized from tetramethoxysilane and alkyltrimethylammonium bromide (CnTMABr) with short alkyl-chain as a surfactant under very specific conditions. Regularity of mesopores was high when dodecyltrimethylammonium
(C12TMABr) was used. The particle size was found controllable by changing synthesis temperature, water/methanol ratio, and silica source while mono-dispersion characteristics were retained when decyltrimethylammonium bromide (C10TMABr) was used. The obtained mono-dispersed spherical mesoporous silica had a particle size equivalent to the wave length of visible light, and thus its application to an optical use such as photonic crystal is expected.

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